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A sector, being the smallest physical storage unit on the disk, is almost always 512 bytes in size because 512 is a power of 2 (2 to the power of 9). The number 2 is used because there are two states in the most basic of computer languages - on and off.
Each disk sector is labelled using the factory track-positioning data. Sector identification data is written to the area immediately before the contents of the sector and identifies the starting address of the sector.
The optimal method of storing a file on a disk is in a contiguous series, i.e. all data in a stream stored end-to-end in a single line. As many files are larger than 512 bytes, it is up to the file system to allocate sectors to store the file’s data. For example, if the file size is 800 bytes, two 512 k sectors are allocated for the file. A cluster is typically the same size as a sector. These two sectors with 800 bytes of data are called two clusters.